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Basalt Network Honeycomb

Engineered from Nature, Designed to Perform—The Next-Gen Lightweight & High-Strength Core Material
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The Power of Fusion

Basalt-PP Core is a revolutionary composite core material, masterfully combining the rugged strength of basalt fiber mesh—sourced from volcanic rock—with the lightweight resilience of a polypropylene (PP) honeycomb core through a advanced thermoplastic process.

Reinforcing Skin:A tough basalt fiber mesh provides exceptional tensile strength and durability.

Structural Core:A lightweight PP honeycomb structure delivers outstanding compressive and flexural rigidity.

Fusion Technology: Our proprietary manufacturing process creates a monolithic bond, ensuring synergistic performance.

This sandwich-structured core material can be easily laminated with various facing materials (such as metal, fiberglass, stone veneers, or timber) to provide lightweight, high-performance solutions across industries.


Physical Performance: Engineered for High Performance

Extremely Lightweight, Exceptionally Strong: Offers an unparalleled strength-to-weight ratio, delivering maximum structural support while achieving optimal weight reduction.

Superior Compression & Flexural Strength: Provides outstanding compressive strength and flexural rigidity, ensuring panel stability even in large-span applications and resisting deformation.

Excellent Impact Resistance: The honeycomb structure efficiently absorbs and disperses impact energy, significantly enhancing product durability and safety.

Enhanced Fire Rating: Leveraging the inherent non-combustible properties of basalt mesh, the composite panel can achieve a Class B1 fire rating, offering greater safety assurance.

Effective Thermal & Acoustic Insulation: The sealed honeycomb cells effectively block heat transfer and sound waves, contributing to a more comfortable and quieter environment.


Key Advantages: Why Choose Basalt-PP Core?

1. The Ultimate Strength-to-Weight Ratio

"Light as aluminum, strong as steel."The high tensile strength of the basalt mesh combined with the rigid honeycomb core creates an unparalleled strength-to-weight ratio, making it the ideal choice for weight-sensitive, high-performance designs.

2. Enhanced Durability & Safety

Built to Last: Excellent resistance to fatigue and impact ensures a long service life.

Peace of Mind: The improved fire rating and impact resistance contribute to higher safety standards in construction and transportation applications.

3. Unmatched Design Freedom

The panels offer high surface flatness, are easy to cut and shape, and can be curved for complex geometries. Their compatibility with diverse facades unlocks limitless creative potential.

4. A Sustainable, Forward-Thinking Choice

Compared to pure plastic or metal cores, its partial composition from natural basalt and recyclable PP core results in a lower carbon footprint—a responsible choice for the future.


Application Areas

Building & Construction: Curtain walls, interior partitions, suspended ceilings, cleanroom panels.

Transportation: Interior wall/ceiling panels, floors, and partitions for RVs, high-speed rail, and marine vessels.

Industrial Applications: Signage & display boards, machinery guards, filter plates for environmental equipment.

Furniture & Interior Fit-Out: High-end custom furniture, lightweight doors, and display structures.

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